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| Company | Business | Finance | References | Building Space | Executives | Workforce | Engineering | Manufacturing | Quality | General | |||
| Download a copy (pdf) | |||
| 1.0 COMPANY | |||
| COMPANY NAME | EMPIRE DIE CASTING CO., INC. | ||
| STREET | 635 EAST HIGHLAND ROAD | ||
| CITY | MACEDONIA | ||
| STATE | OH | ||
| ZIP | 44056 | ||
| TELEPHONE | 330-467-0750 | ||
| FAX | 330-467-9118 | ||
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CORPORATION PUBLIC PRIVATE MINORITY OWNED |
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| DO WE HAVE A UNION | YES | ||
| CONTRACT EXPIRES | 2013 | ||
| UNION AFFILIATIONS | TEAMSTERS LOCAL 416 | ||
| MAIN PRODUCT(S) | RECREATION - ATV | ||
| MEDICAL SUPPLIES | |||
| BUSINESS MACHINES | |||
| GOVERNMENT | |||
| APPLIANCES | |||
| LAWN / GARDEN | |||
| PUMPS / VALVES | |||
| 2ND / 3RD TIER AUTO | |||
| ELECTRIC INSTRUMENTS | |||
| HEAVY TRUCKING | |||
| TOOLS: HAND-POWERED | |||
| MECHANICAL DEVICES | |||
| HVAC | |||
| ALLOYS | ALUMINUM AND ZINC | ||
| WHAT IS OUR COMPANY'S STRATEGIC DIRECTION/MISSION? | |||
| QUALITY DRIVEN PEOPLE DEDICATED TO PRODUCING THE BEST PRODUCT THROUGH CONTINUOUS IMPROVEMENT IN COMMUNICATION, TRAINING AND SERVICE | |||
| 2.0 BUSINESS | |||
| YRS. IN BUSINESS | 62 | ||
| SALES LAST YR | $ 30M | ||
| SALES THIS YR | $ 35M | ||
| SALES NEXT YR | $ 50M | ||
| 3.0 FINANCE | |||
| BANK REFERENCE: | |||
| NAME | CITIZENS BANK | ||
| PHONE | 248-324-8646 | ||
| STREET | 38701 SEVEN MILE ROAD | ||
| CITY | LIVONIA | ||
| STATE | MI | ||
| ZIP | 48152 | ||
| 4.0 REFERENCES | |||
| UPON REQUEST | |||
| 5.0 BUILDING SPACE (SQ. FT.) | |||
| ADMINISTRATION | 15,000 | ||
| PRODUCTION | 100,000 | ||
| TOOL ROOM | 25,000 | ||
| WAREHOUSE | 25,000 | ||
| OTHER | 35,000 | ||
| TOTAL | 200,000+ | ||
| 6.0 EXECUTIVE AND KEY PERSONNEL | |||
| CEO | RICHARD P. ROGEL | ||
| PRESIDENT | ROBERT A. HOPKINS | ||
| EXECUTIVE VICE PRESIDENT | PAUL HEAD | ||
| FINANCIAL CONTROLLER | DENVER BORTZ | ||
| ENGINEERING | PAUL HEAD | ||
| 7.0 WORKFORCE | |||
| (NUMBER OF EMPLOYEES) | |||
| PRODUCTION | 108 | ||
| QUALITY ASSURANCE | 10 | ||
| ENGINEERING | 5 | ||
| MAINTENANCE | 17 | ||
| TOOLMAKERS | 27 | ||
| OTHER | 28 | ||
| TOTALS | 188 | ||
| 8.0 ENGINEERING RESOURCES | |||
| FORMAL ENGINEERING DEPARTMENTS | |||
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DESIGN TOOLING MANUFACTURING SUPPORT REPAIR / SERVICE |
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| SPECIAL ENGINEERING TOOLS | |||
| MAGMA FLOW SIMULATION | |||
| ENGINEERING PROCEDURES | |||
| NEW PRODUCT DEVELOPMENT PROCESS GUIDELINES | |||
| DESIGN GUIDELINES | |||
| FILE FORMATS ACCEPTED | |||
STEP files |
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| 9.0 MANUFACTURING | |||
| MANUFACTURING CONTROLS | |||
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ASSEMBLY PROCEDURES WORK ORDERS INSPECTION PROCEDURES LOT TRAVELERS / ROUTING SHEETS PROCESS PROCESS CHARTS CORRECTIVE ACTION STATISTICAL PROCESS CONTROL |
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| SECONDARY CAPABILITIES | |||
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MACHINING ASSEMBLY/TESTING SHOT BLASTING VIBRATORY & THERMAL DEBURR PARTS WASHING |
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| SECONDARY - (OUTSOURCE) | |||
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PAINT: POWDER, WET, POLAN, E-COAT COATING: ANODIZE, ALODINE, IMPREGNATE, DICHROMATE, HOT COAT AND CHROME HEAT TREAT / STRESS RELIEF POLISHING, BUFFING, SANDING |
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| DO WE HAVE MODEL SHOP AND PROTOTYPE CAPABILITIES? | |||
| YES - BOTH IN-HOUSE AND OUTSOURCED | |||
| 10.0 QUALITY ASSURANCE | |||
| HOW ARE REQUIREMENTS / SPECIFICATIONS COMMUNICATED TO OUR SUPPLIERS? | |||
| THROUGH PURCHASE ORDERS AND BLUEPRINTS | |||
| WHAT IS OUR WARRANTY PERIOD? | |||
| 90 DAYS ON PURCHASED PRODUCT | |||
| HOW DO WE MEASURE QUALITY? | |||
| CUSTOMER SURVEYS, CUSTOMER COMPLAINTS, COMPANY GOALS | |||
| WHAT IS OUR QUALITY ACCEPTANCE RATE WITH OUR CUSTOMERS? 99% | |||
| DO WE HAVE A TRAINING PROGRAM FOR NEW EMPLOYEES? | |||
| YES - 24 HOUR COURSE COVERING SAFETY, JOB DUTIES AND CONTINUOUS ON THE JOB TRAINING | |||
| DO WE MONITOR OUR IN-PROCESS DEFECT RATE? YES | |||
| HOW IS OUR IN-PROCESS DEFECT RATE MEASURED? SCRAP AND RETURNS | |||
| HOW ARE OUR PROCESSES CONTROLLED? | |||
| DIE CASTING PROCESS IS MONITORED THROUGH VISITRAK. QUALITY INSPECTION SHEETS UTILIZED BY FLOOR INSPECTORS. | |||
| WHAT INSPECTION CAPABILITIES DO WE HAVE? | |||
| INCOMING INSPECTION, FAI, IN PROCESS INSPECTION, FINAL INSPECTION, LAYOUT CAPABILITIES. | |||
| WHAT INSPECTION RECORDS ARE AVAILABLE AND HOW ARE THEY MAINTAINED? | |||
| QUALITY INSPECTION SHEETS, IN PROCESS, INCOMING INSPECTION, DOCK AUDITS, LAYOUT HARD COPY AND ELECTRONIC. | |||
| DO WE USE STATISTICAL SAMPLING PLANS? YES | |||
| HOW ARE THEY DEVELOPED? CUSTOMER-DRIVEN SAMPLING PLAN RANGES FROM C=ZERO TO AQL-3.0 | |||
| OUR CALIBRATION/MAINTENANCE PROCESS. | |||
| GAGETRAK SOFTWARE (ALL GAUGES IN-HOUSE ARE CONTROLLED BY THIS SYSTEM) | |||
| HOW IS NON-CONFORMING MATERIAL CONTROLLED? | |||
| SEGREGATED AREA AND TAG SYSTEM | |||
| DESCRIBE THE DISTRIBUTION OF DRAWINGS PROCEDURES, SPECIFICATIONS ETC., BOTH INITIAL RELEASES AND CURRENT REVISIONS, TO AFFECTED OPERATIONAL AREAS OF OUR ORGANIZATION. | |||
| CONTROLLED BY ENGINEERING DEPARTMENT. UPON ACCEPTANCE OF DRAWINGS, THE DRAWING IS DISTRIBUTED TO ALL DEPARTMENTS THROUGH A JOB MAINTENANCE FORM | |||
| ARE WE TS 16949 & ISO 14001 CERTIFIED? YES | |||
| ARE WE IN THE PROCESS OF UPGRADING OUR QUALITY SYSTEM? YES | |||
| IS AN UP-TO-DATE QUALITY MANUAL AVAILABLE? YES | |||
| 11.0 GENERAL | |||
| DO WE HAVE A LIST OF INSPECTION/MANUFACTURING/TEST EQUIPMENT? | |||
| YES - TWO CMM OPTICAL COMPARATORS, SPECTROMETER, AND STANDARD GAUGES. | |||